Feed Pellet Production Line
Intensive production of animal feed pellets is of urgent need due to the prosperous breeding industry. Dedicated to providing animal feed pelletizing solutions for 12 years, we are ready to make perfect project for any scale feed pellet plant. The feed pellet production line can be used to make various poultry feed and aquatic feed for rabbits, ducks, cattle, chickens, sheep, pigs, pigeons, fishes and shrimp etc. The whole production line can be control by the automatic PLC control system.
Advantages of Feed Pellets
★Decreased ingredient segregation
★Decreased feed wastage
★Easy storage and transportation
★Reduced selective feeding
★Destruction of pathogenic organisms
Feed Pellets Processing Technology
Raw Material → Feed Grinding → Feed Mixing → Feed Pelletizing → Pellet Cooling → Pellet Crushing → Screening & Grading → Pellet Packing
Equipment Related to Complete Feed Pellet Production Line
Feed Grinder →Feed Mixer → Feed Pellet Mill → Counterflow Cooler → Feed Pellets Crumbler → Feed Pellets Grading Sieve → Automatic Weighing and Packing Machine
◆Raw Materials for Feed Pelletizing
The feed pellets are usually made of corn, brown rice, paddy, sorghum and soybean meal etc.
◆Raw Material Grinding Process
The feed grinder can grind the raw material ingredients to the required size. The grind fitness is different of different grinders. We supply four types of feed grinders. The hammer mills are suitable for small-sized or medium-sized feed pelletizing plants. The wide chamber fine grinders and water drop hammer mills are usually used in large-sized and medium-sized feed pelletizing factories. The ultra fine feed grinder is designed for grinding raw materials of special aquatic feed.
◆Feed Material Mixing Process
Mixing is considered to be one of the essential operations in feed pellet processing. Lack of proper mixing may lead to reduced diet uniformity, affecting the feed pellet quality. We supply two kinds of high efficiency feed mixers: twin-shaft mixer for mixing powdered or particle materials and screw belt mixer for mixing powdered materials. Both of them can be equipped with atomizing spraying system to add needed liquids, which can improve the feed pellet quality.
◆Feed Pelletizing Process
Feed pellet mill is the main equipment of the whole production line. There are two common kind of feed pellet mills: ring die feed pellet mill and flat die feed pellet mill. If you want to produce feed pellets with large quantity, the ring die feed pellet mill is the ideal choice. If your demanded quantity is small, you can choose the flat die feed pellet mill. Also, we supply the aquatic feed pellet mill for pressing fish feed pellets and shrimp feed pellets etc. If you have more question about customized feed pellet production requirement, please feel free to leave message or send email for more support.
◆Feed Pellet Cooling Process
The feed pellets pressed out by the feed pellet mill are hot and moist. They can’t be crushed, screened or packed immediately. Counterflow feed pellet cooler is designed to cool or dry the feed pellets. It can decrease the temperature and moisture of the feed pellets, preparing for the following processes.
◆Feed Pellet Crushing Process
Different poultry, livestock or aquatic feed pellets are with different sizes. Some big ones should be crushed into small ones. Roll type feed pellet crumbler is just the equipment for feed pellet crushing. Double-roll feed pellet crumbler is suitable for crushing poultry feed, such as chicken feed, duck feed and goose feed etc. Three-roll feed pellet crumbler is suitable to crush aquatic feed including fish feed and shrimp feed etc.
◆Feed Pellet Screening and Grading Process
The crushed feed pellets are with different sizes, and there may be some powder. The rotary grading sieve can be used to screen and grade the feed pellets. After processing, you can get the qualified feed pellets without fine powder.
◆Feed Pellet Packing Process
The feed pellets should be packed for transporting, storing or selling. Automatic weighing and packing machine can weigh and pack the pellets automatically with high accuracy.
◆Automatic PLC Control System
With the automatic PLC control system, the production line is with high efficiency and convenient operation.
●Full automation of the complete production line
●Constant product quality at a high throughput rate
●Lower manpower requirements, less time cost
●Better monitoring of the production process
●High availability due to the use of proven quality components
●High flexibility and adjustable speed.